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Home >> Advanced Force Control for the Advanced Semiconductor Packaging Era
Advanced Force Control for the Advanced Semiconductor Packaging Era

ACS Motion Control is proud to introduce its advanced Force Control algorithm

Developed and refined to address the needs of high-precision and high-throughput force control applications:

  • Hybrid bonding
  • TC (thermo-compression) bonding
  • Die bonding
  • LED bonding
  • Wire bonding
  • Wafer probing and test
  • Silicon Photonics assembly and test
  • Electronics assembly and test

Solving Real-World Challenges

ACS’ Force Control algorithm solves common, difficult challenges faced by OEM machine builder motion control engineering teams:

  • Instantaneously detecting contact and transition smoothly from position/encoder control mode to force control mode (soft landing)
  • Settling to target force immediately after contact (e.g. within several ms)
  • For high throughput applications, performing high acceleration moves (e.g. > 10 G) while minimizing excitation of system resonances
  • For high precision applications, achieving high resolution force control (e.g. +/- 0.01 N)

Feature Highlights

Engineered for performance and flexibility, Force Control from ACS offers a variety of features and advantages:

  • Supported by multiple high-performance ACS servo drive models: UDMsa/sm/nt/lc, MDMst
  • Real-time control algorithm execution on the servo drive at 20 kHz (higher control rate and lower latency than over-the-network-based schemes)
  • Up to 16-bit force sensor input (drive model dependent)
  • Use with advanced profile generation algorithms to minimize vibration
  • Optimize closed-loop control bandwidth with FRF Analyzer
  • User-defined force profiles
  • Configurable contact detection methods
  • Force sensor signal calibration
  • Suitable for open-loop and closed-loop use cases
  • Suitable for voice coil stages, linear motor stages

Interested in learning more? Download the Force Control Application Note (ACS website account required) or contact an ACS technical expert today!

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